42″ x 10′ Three-Phase (3-Phase) Test Separator Skid
Product Overview (Short Description):
This compact and highly efficient 42-inch by 10-foot 3-phase test separator is engineered for accurate well testing and flowback measurement of oil, gas, and water. Designed for mobility and rapid deployment, this skid-mounted unit provides reliable fluid separation and precise flow metering under diverse well conditions.
Detailed Description:
Accurate Well Performance Data. Enhanced Mobility.
Our 42″ x 10′ 3-Phase Test Separator Skid is a critical tool for exploration, appraisal, and production well testing. It efficiently separates the wellbore effluent into three distinct phases—gas, oil (or condensate), and water—allowing for the precise measurement of flow rates and the acquisition of critical fluid samples.
This unit is designed for versatility. The 10-foot length offers a substantial retention time, enhancing the separation efficiency of complex or heavy crude oils and minimizing liquid carryover in the gas stream or oil carryover in the water stream.
Key Applications:
- Exploration & Appraisal Well Testing:Verify reservoir potential and fluid properties.
- Flowback Operations:Efficiently handle initial fluids following hydraulic fracturing.
- Production Monitoring:Validate permanent production facility metering.
- Artificial Lift Optimization:Measure the performance of wells equipped with ESPs or gas lifts.
Features & Benefits:
- High Separation Efficiency:Optimised vessel internals ensure superior phase separation, reducing cross-contamination between gas, oil, and water.
- Skid-Mounted & Transportable:Designed for rapid mobilization and easy transport to remote locations, minimizing set-up time.
- Accurate Metering:Integrated high-quality flowmeters provide real-time, precise data for Gas-to-Oil Ratio (GOR) and water cut analysis.
- Safety First:Equipped with full relief valve protection, flame arrestors (where applicable), and designed to stringent industry safety codes.
- Robust Construction:Built to withstand harsh oilfield environments for a long service life.
- Customizable Instrumentation:Can be fitted with pneumatic, hydraulic, or electronic control systems based on operator requirements.
Technical Specifications:
| Specification Category | Parameter | Typical Value / Range (Replace with actual) |
| Vessel Dimensions | Nominal Diameter | 42 inches (1067 mm) |
| Seamless Shell Length | 10 feet (3048 mm) | |
| Design Standards | Vessel Code | ASME Section VIII, Division 1 |
| Piping Code | ASME B31.3 | |
| NACE Compliance | MR0175 / ISO 15156 (Optional, specify if applicable) | |
| Pressure & Temp. | Design Pressure | 1440 psi (To be customized) |
| Design Temperature | -20°F to +200°F (-29°C to +100°C) | |
| Material of Construction | Vessel Shell | SA-516 Gr. 70 Carbon Steel |
| Skid Frame | A36 Structural Steel | |
| Vessel Internals | Inlet Device | Inlet Diverter |
| Demister Pad | Mesh Pad / Vane Pack | |
| Weir Plate | customized | |
| Metering & Control | Gas Flowmeter | [e.g., Orifice Meter / Senior Daniel Orifice] |
| Oil Flowmeter | [e.g., Turbine Meter / Coriolis Meter] | |
| Water Flowmeter | [e.g., Turbine Meter / Electromagnetic Meter] | |
| Liquid Level Controllers | [e.g., Pneumatic Displacement Type] | |
| Level Indicators | [e.g., Magnetic Level Gauge / Reflex Glass] | |
| Connections | Inlet Connection | 4”/6” CL600 Flange/Hammer Union |
| Gas Outlet | 3” CL600 Flange/Hammer Union | |
| Oil Outlet | 3” CL600 Flange/Hammer Union | |
| Water Outlet | 2” CL600 Flange/Hammer Union | |
| Relief System | Pressure Relief Valve (SRV) | [e.g., Flanged PRV with Rupture Disc backup] |
If you are interested in this 42″ x 10′ 3-Phase Test Separator or require a custom solution, please contact our sales team today.
Email: sales@cnguanya.com
